Tube Inserts - Ferrule

PetroSan Producing high-quality Tube Insert Ferrules for long-term heat exchanger and boiler tube insert for protect from high temperature and corrosion. For the past ten years, we have been a dependable partner in the production of tube insert – ferrule for the authorized market since we comprehend the needs and applications of our clients. All throughout the world, we are where our clients are.

PetroSan Oilfield Engineering co. manufacture and supply heat exchanger and boiler tube insert sleeve or ferrule in special high temp. grade Inconel alloy 601 tube insert sleeve or ferrule and Inconel alloy 602ca tube insert sleeve or ferrule is the latest in the series of value-added, high performance, innovative products from Total heat exchanger and boiler Solutions.

High Temperature Alloy 601 (nickel-chromium-iron, alloy 601, UNS N06601/W.Nr. 2.4851) Tube Insert Sleeve Ferrule :

INCONEL 601, nickel-chromium-iron alloy 601 (UNS N06601/W.Nr. 2.4851) is a general-purpose engineering material for applications that require resistance to heat and corrosion. An outstanding characteristic of INCONEL alloy 601 is its resistance to high temperature oxidation. The alloy also has good resistance to aqueous corrosion, has high mechanical strength, and is readily formed, machined and welded. The limiting chemical composition of INCONEL alloy 601 is listed in Table 1. The composition is a face centered-cubic solid solution with a high degree of metallurgical stability. The alloy’s nickel base, in conjunction with substantial chromium content, provides resistance to many corrosive media and high temperature environments. Oxidation resistance is further enhanced by the aluminum content.

Characteristics of Inconel Alloy 601 :

  • Outstanding oxidation resistance to 2200° F
  • Resists spalling even under severe thermal cycling conditions
  • Highly resistant to carburization
  • Good creep rupture strength
  • Metallurgical stability

Inconel Alloy 601 Chemical Composition, %

NiCrAlCMnSiFe
61.5
22.5
1.4
.05
.3
.2
14

Mechanical Properties.

Typical room temperature Properties

Tensile (psi).2% Yield (psi)Elongation (%)
80,000
30,000
35

Applications is Inconel Alloy 601 :

  • Chemical Processing.
  • Aerospace.
  • Heat treating industry.
  • Power generation.
  • Heat treating muffles and retorts.
  • Radiant tubes.
  • Catalyst support grids in nitric acid production.
  • Steam superheater tube supports.

Standard tube insert sleeve and ferrule manufacturing forms are pipe, tube, sheet, strip, plate, round bar, flat bar, forging stock, hexagon, and wire.  The products are available in a wide range of sizes.  Full information can be obtained from the offices listed below.

 Inconel alloy 601 Rod, Bar, Wire, and Forging made tube insert or ferrules :

ASTM B 166/ASME SB 166 (Rod, Bar, and Wire), DIN 17752 (Bar), DIN 17753 (Wire), DIN 17754 (Forgings), EN10095 (Plate, Sheet, Strip, Bars, Rods and Sections), ISO 9723 (Bar), ISO 9724 (Wire), ISO 9725 (Forgings).

 Inconel alloy 601 Plate, Sheet, and Strip made tube insert or ferrules :
ASTM B 168/ ASME SB 168 (Plate, Sheet, and Strip), DIN 17750 (Strip and Sheet), EN10095 (Plate, Sheet, Strip, Bars, Rods and Sections), ISO 6208 (Plate, Sheet, and Strip).
 

Inconel alloy 601 pipe and tube made tube insert and ferrules :

ASTM B 167/ASME SB 167 (Seamless Pipe and Tube), ASTM B 751/ASME SB 751 (Seamless and Welded Tube), ASTM B 775/ASME SB 775 (Seamless and Welded Pipe), ASTM B 829/ASME SB 829 (Seamless Pipe and Tube), DIN 17751 (Tube), ISO 6207 (Tubing).
 

Inconel alloy 601 Welding Products:

INCONEL Filler Metal 601 – AWS A5.14/ERNiCrFe-11.
 

High Temperature Alloy 601 (nickel-chromium-iron, alloy 601, UNS N06601/W.Nr. 2.4851) Tube Insert Sleeve Ferrule available in seamless and welded – ERW condition.

Alloy 601 Seamless Tube inserts | Alloy 601 Seamless tube insert sleeve | Alloy 601 Seamless Tube insert Ferrule for heat exchanger and boiler tubes.
Alloy 601 Welded Tube inserts | Alloy 601 Welded tube insert sleeve | Alloy 601 Welded Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
Alloy 601 erw Tube inserts | Alloy 601 erw tube insert sleeve | Alloy 601 erw Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
UNS N06601 Seamless Tube inserts | UNS N06601 Seamless tube insert sleeve | UNS N06601 Seamless Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
UNS N06601 Welded Tube inserts | UNS N06601 Welded tube insert sleeve | UNS N06601 Welded Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
UNS N06601 erw Tube inserts | UNS N06601 erw tube insert sleeve | UNS N06601 erw Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
Inconel 601 Seamless Tube inserts | Inconel 601 Seamless tube insert sleeve | Inconel 601 Seamless Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
Inconel 601 Welded Tube inserts | Inconel 601 Welded tube insert sleeve | Inconel 601 Welded Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
Inconel Alloy 601 erw Tube inserts | Inconel Alloy 601 erw tube insert sleeve | Inconel Alloy 601 erw Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.
High Temp. Alloy 601 Seamless Tube inserts | High Temp. Alloy 601 Seamless tube insert sleeve | High Temp. Alloy 601 Seamless Tube insert Ferrule for heat exchanger  for heat exchanger and boiler tubes.

High Temperature Alloy 602ca (UNS N06025 / W.Nr. 2.4633) Tube Insert Sleeve Ferrule :

Inconel alloy 602 CA is a high-temperature material with excellent resistance to creep and oxidation up to 1,200 °C (2,192 °F). Inconel Alloy 602 CA is delivered in the solution-annealed state with an oxidized or descaled surface.

The material features to be emphasized are: 

  • Excellent high-temperature creep behavior values.
  • Outstanding resistance to oxidation at high temperatures, even under cyclical conditions.
  • Very good corrosion resistance in carburizing and oxidizing / chlorinating media.
  • Approval for pressure containers with operating temperatures from -10 to 1,150 °C (14 to 2,102 °F) according to TPI material data sheet 540 and up to 1,650 °F (899 °C) according to ASME Code Section I as well as up to 1,800 °F (982 °C) for applications according to section VIII Div. I.

Corrosion resistance tube inserts or ferrule.

Inconel Alloy 602 CA is especially characterized by very good oxidation resistance, which is better across the entire application range up to 1,200 °C (2,192 °F) than with Inconel Alloy 601. Even under extreme conditions, such as cyclic heating and cooling, Inconel Alloy 602 CA retains this property, which is caused by a tight and adhering alumina layer, which is very resistant to chipping.
High temperature oxidation tests show that, compared to other high temperature materials, this material has the lowest mass loss under cyclic stress. Caused by its chromium and aluminum content, Inconel Alloy 602 CA is also highly resistant in oxidizing sulfur-containing atmospheres at elevated temperatures.  The good resistance of VDM® Alloy 601 against carburizing can be increased even further by Inconel Alloy 602 CA. This also applies to the metal dusting resistance of the material. 
 

Applications : 

Inconel Alloy 602 CA has a wide range of application in the high-temperature field of thermomechanical and chemical processes, in power plants and in the automotive industry.

Typical applications are:

  • Radiant tubes.
  • Furnace muffles Rotary and shaft furnaces.
  • Kiln rollers and other furnace installations.
  • Glass pot for melting radioactive waste.
  • Methanol and ammonia synthesis.
  • Hydrogen production.
  • Reformers in the chemical and petrochemical industries.
  • Components in automotive exhaust systems.
  • Glow plugs for diesel engines.
  • Cooling of syngas during E-Fuel production.

Inconel alloy 602CA Chemical composition.

C

Si

Mn

P

S

Cr
≤ % ≤ % ≤ % ≤ % ≤ % %
0.15-0.25 0.5 0.5 0.02 0.01 24.0-26.0

Al

Zr

Ti

Cu

Fe

Y

Ni
% % % ≤ % ≤ % ≤ % %
1.8-2.4 0.01-0.1 0.1-0.2 0.1 8.11 0.05-0.12 Rest

Inconel alloy 602CA Mechanical Property.

Yield strength

Tensile strength

Elongation

Module of Electricity
270 >670 30 215

 

Documents:

  • Certificate of Origin legalized/attested by Chamber of Commerce or Embassy
  • Commercial Invoice, including HS Code
  • Packing List including the number of boxes, net weight, gross weight, Marks, and Numbers
  • Fumigation Certificates
  • Letter of guarantee
  • Material Test Certificates as per EN 10204 3.1, EN 10204 3.2
  • Test Certificates certifying NACE MR0103, NACE MR0175
  • Raw Material Test Reports
  • Heat Treatment Charts
  • Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
  • MATERIAL TRACEABILITY RECORDS
  • Quality Assurance Plan (QAP)
  • NABL-approved Laboratory Test Reports.
  • HSN code Certificate

Testings (Destructive, Non Destructive):

  • Positive Material Identification – PMI Testing
  • Chemical Analysis – Spectro Analysis
  • Mechanical Testing Such as Tensile, Elongation, Reduction of Area
  • Micro Test
  • Macro Test
  • Hardness Test
  • Pitting Resistance Test
  • Intergranular Corrosion (IGC) Test
  • Flaring Test
  • Flattening Test
  • Hydrostatic Test
  • Hydrogen-Induced Cracking (HIC) Test, NACE TM0284
  • Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177
  • Radiography Test
  • Dye Penetrant Test (DP Test)
  • Ultra Sonic Test (UT)
  • Eddy Current Testing
  • Impact Test
  • Bend Test

Manufacturer of Metal Tube Inserts + Ferrules : 

Alloy 602ca Seamless Tube inserts | Alloy 602ca Seamless tube insert sleeve | Alloy 602ca Seamless Tube insert Ferrule for heat exchanger
Alloy 602ca Welded Tube inserts | Alloy 602ca Welded tube insert sleeve | Alloy 602ca Welded Tube insert Ferrule for heat exchanger
Alloy 602ca erw Tube inserts | Alloy 602ca erw tube insert sleeve | Alloy 602ca erw Tube insert Ferrule for heat exchanger
UNS N06025 Seamless Tube inserts | UNS N06025 Seamless tube insert sleeve | UNS N06025 Seamless Tube insert Ferrule for heat exchanger
UNS N06025 Welded Tube inserts | UNS N06025 Welded tube insert sleeve | UNS N06025 Welded Tube insert Ferrule for heat exchanger
UNS N06025 erw Tube inserts | UNS N06025 erw tube insert sleeve | UNS N06025 erw Tube insert Ferrule for heat exchanger
Inconel 601 Seamless Tube inserts | Inconel 601 Seamless tube insert sleeve | Inconel 601 Seamless Tube insert Ferrule for heat exchanger
Inconel 601 Welded Tube inserts | Inconel 601 Welded tube insert sleeve | Inconel 601 Welded Tube insert Ferrule for heat exchanger
Inconel Alloy 602ca erw Tube inserts | Inconel Alloy 602ca erw tube insert sleeve | Inconel Alloy 602ca erw Tube insert Ferrule for heat exchanger
High Temp. Alloy 602ca Seamless Tube inserts | High Temp. Alloy 602ca Seamless tube insert sleeve | High Temp. Alloy 602ca Seamless Tube insert Ferrule for heat exchanger.

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We Manufacture, Export and supply to many Countries as follows :

      • ASIA – India, China, Thailand, Singapore, Sri Lanka, Bangladesh, South Korea, Japan, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan,  Turkmenistan.
      • Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
      • Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein.
      • Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary, Belarus, Bulgaria, Slovakia, Moldova.
      • Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands.
      • Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See.
      • South America – Argentina, Chile, Brazil, Colombia, Paraguay.
      • Western Africa – Nigeria, Ghana, Côte dIvoire, Niger, Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena.
      • Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara.
      • Southern Africa – South Africa, Namibia, Botswana, Lesotho, Swaziland.
      • Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda, Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles.

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